Terms from A-Z


The term Lean derives from the improvement methodologies developed, refined and applied to the specific business needs of Toyota. These methodologies are commonly referred to as the Toyota Production System (TPS) or the Toyota Business System. In its entirety, TPS has many techniques of implementation, methodologies for deployment and tools for tactical analysis. To be successful, all of the above must be supported by a management philosophy that creates a culture of continuous improvement. This combination of understanding, maturity and tactical skill, when developed and deployed properly, enables performance improvements through the identification and elimination of “waste”.

Simply Lean Management:

To improve your understanding of Lean terminology, this LPM Academy glossary serves.

Browse the glossary using this index

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B

BDU

Federal Association of German Management Consultants

Benchmarking

Definition according to Heib and Daneva: Benchmarking is a management tool for determining and delimiting organizational change. It is the continuous evaluation of one's own corporate objects by comparison with best-in-class or with quantified standards. Benchmarking aims at securing or regaining a company's own competitiveness.

Black box method

The black box method is used to make the complexity of systems manageable. The system is considered as a black box by ignoring its inner structure. The control mechanism within the object under consideration is built into the overall system as a black box, unless one knows how it works or it is opaque. By considering the logical and statistical relationships between the input information (input) and the output variables (output), one tries to draw conclusions about the opaque or invisible control within the black box. This leads to a reduction of the manifold conceivable behaviors to a small selection. (Source: GPM)

Bottleneck

Work areas or stations in manufacturing that reduce production throughput.


Bottleneck theory


Bowling Chart

A form used to track performance (Plan vs. Actual) on Strategy Deployment Objectives. Usually reviewed with top management on a monthly basis, but reviewed by the SD team more frequently.

BPM

Business process management refers to the active operation of a business process model, i.e. the holistic management of all processes running in the company, including consideration of the external interfaces (e.g. to suppliers, outsourcers, customers). This includes all process-related, organizational and controlling aspects in relation to the business processes. If one follows this definition, it becomes clear very quickly that BPM is more than just the description of business processes in any way. (Source: dms-akademie.com) See also: Business Process ManagementBusiness Process Management

Brainstorming

A method of idea generation and creative trial solution technique developed by the American Alex Osborne in groups of 8 to 15 participants. Without criticism or commentary, as many new suggestions as possible are spontaneously submitted to a specific problem in a limited time (15-20 min.).

Brainwriting

Brainwriting, or the 635 method, was developed by Bernd Rohrbach. This method is based on the insight that proposed solutions are always particularly successful when other participants take them up and develop them further.

The rules are:

Take, for example, a group of 6 participants who write down 3 ideas in one column each on a prepared form on which the problem is described (3 ideas per participant and sheet). Then the sheet is passed to the neighbor on the left, who again writes down 3 ideas, e.g. associatively or logically systematically building on the ideas present on the sheet. This is repeated exactly 5 times. Afterwards an evaluation of the ideas takes place. The procedure for the evaluation can be the same as for brainstorming.


Brake

Stations or processes that degrade the production performance of the entire system. (Source: TBM Consulting Group http://www.tbmcg.com/de/about/ terminology.php)


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