Single Minute Exchange of Die (SMED) or QCO (Quick
Change Over) is aprocess designed to
reduce the setup time of a production machine or
line. The aim is to reduce inventory by changing
the machine over to a new production
process without
disrupting the production flow or to increase the flexibility of
machines, equipment and processes using a proven method. Here
video analysis, time analysis, work
standards are used In several iterative steps the setup time is improved first
by organizational and later by technical measures. To minimize
costs, it is important that the steps are run through in the
specified sequence. The sequence is carried out in 4(5)
steps:Separation of internal and external setup processes (organization)Transfer
of internal to external setup processesOptimization and standardization of
internal and external setup processesElimination of adjustment
processes(parallelization of setup processes)Various techniques are
used for optimization, for example: Preparation of production
changeoverUse of clamps instead of screwsSliding tables instead of
cranesSeparate preheatingIntermediate clamping devices for
adjustment outside the machineParallelization of setup operations ?
simultaneously instead of one after the other ? i.e. instead of
one, use several employees (often also considered as a fifth
step)Elimination of adjustmentsMechanization Standardization of
setup activitiesStandardization of tool dimensionsLiterature:
wikipedia.de