Total Productive Maintenance (TPM) is a modern maintenance
concept that optimizes the performance of overall plant management
by integrating production and maintenance. Today, TPM is also
interpreted as Total Productive Manufacturing or Total Productive
Management in the sense of a comprehensive
production system. Parallels to Kaizen or Lean Production can be
seen here. In terms of the basic idea, TPM is a program for continuous improvement
in all areas of a company. The main
focus is on the hunt for losses and waste with the goal of
zero defects, zero failures, zero quality losses, zero accidents,
etc. The main focus is on production. The eight pillars of
TPMContinuous improvement: application-based elimination of the 6
types of losses.Autonomous maintenance: the equipment operator
should carry out inspection, cleaning and lubrication work
independently in the first step, and small maintenance work in
further steps.Planned maintenance: ensuring 100% availability of
equipment, as well as designating KAIZEN actions by
maintenance.Training and education: Qualify employees as needed to
improve operating and maintenance skills.Start-up monitoring:
realize a near-vertical
start-up curve for new products and equipment.Quality management:
realize the ?zero ? Quality Defects? target for products and
equipment.TPM in administrative
areas: Eliminate losses and wastes in departments not directly
producing.Occupational safety, environmental and health protection:
Implement the zero ? Accidents requirement in the company. Total
Productive Management has as its basic idea the elimination of
waste in all areas of
a company. 6 types of
lossesLosses due to equipment breakdowns (machine downtime)Set-up
and setup lossesLosses due to idling and short downtimesLosses due
to reduced cycle or operating speedLosses due to start-up
difficultiesQuality loss (rejects, rework) Literature Wikipedia